~~REVEAL~~ ====== Component Boxes ====== {{ facilities:fablab:fittings-custom:img_0033.jpg?600 |}} ==== ==== * Chest and draw, from cardboard with internal dividers. * For storing fixings, small parts and components. * Initial designs are for 4mm corrugated board, cut on laser (with tabs) or cnc-knife. * Designed by Andrei Maberley. ==== ==== Fits into a milkcrate for transportation. {{ facilities:fablab:fittings-custom:img_0032.jpg?600 |}} ==== ==== Milkcrates fit into [[facilities:fablab:fittings-custom:milkcrate_shelving|Milkcrate Shelving]]. {{ facilities:fablab:fittings-custom:img_0038.jpg?600 |}} ===== Quarter Width/Quarter Height - Laser-Cut ====== {{ facilities:fablab:fittings-custom:chest_draw_quarter_width_quarter_height_v4.png?600 |}} ==== ==== This is a single chest and draw, design to fit 16 in a milkcrate. {{ facilities:fablab:fittings-custom:img_0030.jpg?600 |}} ==== Build Instructions ==== These instructions cover using the files provided to; * make existing design at The Edge ([[facilities:fablab:fittings-custom:component-boxes#in-house|In-House]]), * Modify the design to suite other materials or sizes (Custom) * make the existing design using another facility (External) ===== In-House ===== ==== Materials ===== * 2 sheets 4mm corrugated card per box. (520 x 420mm) * Masking tape ==== Tools and Equipment ===== * Lasercutter * Hot Glue gun ==== Instructions ===== ==== Preparation ==== * Book some time of the [[http://sl-queensland-web.ungerboeck.com/book/book-the-laser-cutter/|laser cutter]] (if you need to do an induction you can find the latest announcements [[http://edgeqld.org.au/whats-on/category/facility-inductions/| here]]) * Download the CDR file {{ facilities:fablab:fittings-custom:layout_x1.cdr |}} ==== At The Edge ==== * Ask the facilitator for two sheets of 4mm cardboard when you are in the Fabrication Lab.((cardboard is free for limited personal and prototyping use)) * Cut the box with the settings * 50% power * 4% speed * Assemble the draw using masking tape on the outside, then glue on the **inside**. * Assemble the chest, gluing on the tabs **only** - too much glue and the drawer will stick. ===== Custom ===== The 3D model can be viewed, interacted with and downloaded from here [[https://a360.co/2D4gpg7]]. You will need to provide an email to recieve the download. ==== ==== To customise the material thickness, dimensions and tolerances you can change the parameters of the original design in [[facilities:fablab:software:fusion360|Fusion360.]]. ==== ==== The design has two main components - the chest; {{ facilities:fablab:fittings-custom:chest.png?600 |}} ==== ==== and the draw. {{ facilities:fablab:fittings-custom:draw.png?600 |}} ==== ==== The dimensions are based on the external of the **chest**. This is to ensure that the chest and draw fit **inside** our container. ===== Changing Parameters ===== Before playing with the parameters remember; * that they can (and will) interact in strange ways. * Undo early and often. * adjusting material thickness can affect everything. * Changing the overall length/width and height to **smaller** values can break the tabs. * the tab dimensions can be adjusted, but not the **number** of tabs. (ie the number of tabs is dependent on tab dimensions) Open the model, then go to the parameters menu. {{ facilities:fablab:fittings-custom:component_box_parameters_00.png?600 |}} The parameters you will can change are favourites at the the top of the list. {{ facilities:fablab:fittings-custom:component_box_parameters_02.png?600 |}} ==== External ==== ==== Quarter Width/Quarter Height Files ==== The individual faces as DXFs are: * {{ facilities:fablab:fittings-custom:draw_front.dxf |}} * {{ facilities:fablab:fittings-custom:draw_back.dxf |}} * {{ facilities:fablab:fittings-custom:draw_sides_x2.dxf |}} * {{ facilities:fablab:fittings-custom:draw_divider_x2.dxf |}} * {{ facilities:fablab:fittings-custom:draw_bot.dxf |}} * {{ facilities:fablab:fittings-custom:chest_sides_x2.dxf |}} * {{ facilities:fablab:fittings-custom:chest_top_bot_x2.dxf |}} * {{ facilities:fablab:fittings-custom:chest_back.dxf |}} Layout for cutting - sheet dimension minimum 560mm x 320mm. * CDR file {{ facilities:fablab:fittings-custom:layout_x1.cdr |}} Rayjet Settings are: * 50% power * 4% speed Export for other formats: * PDF {{ facilities:fablab:fittings-custom:layout_x1.pdf |}} * DXF {{ facilities:fablab:fittings-custom:layout_x1.dxf |}} {{ facilities:fablab:fittings-custom:chest_draw_quarter_width_quarter_height_1_.dxf |}} ==== Quarter Width/Quarter Height - CNC - Knife ==== As above - but without tabs. {{ facilities:fablab:fittings-custom:chest_draw_quarter_width_quarter_height_cnc_knife_v3.png?600 |}} The Fusion360 file and 3D model is viewable here [[https://a360.co/2CGh3iY]] The individual faces as DXFs are: * {{ facilities:fablab:fittings-custom:cnc_knife_draw_front.dxf |}} * {{ facilities:fablab:fittings-custom:cnc_knife_draw_back.dxf |}} * {{ facilities:fablab:fittings-custom:cnc_knife_draw_bottom.dxf |}} * {{ facilities:fablab:fittings-custom:cnc_knife_draw_sides_x2.dxf |}} * {{ facilities:fablab:fittings-custom:cnc_knife_chest_back.dxf |}} * {{ facilities:fablab:fittings-custom:cnc_knife_chest_top_bot_x2.dxf |}} * {{ facilities:fablab:fittings-custom:cnc_knife_chest_sides_x2.dxf |}} Layout for cutting - sheet dimension minimum 535mm x 310mm - sheet (page) size 2200 x 1200. * CDR file {{ facilities:fablab:fittings-custom:cnc_layout_1.cdr |}} * PDF {{ facilities:fablab:fittings-custom:cnc_layout_1.pdf |}} * DXF {{ facilities:fablab:fittings-custom:cnc_layout_1.dxf |}} ==== Full Width/Quarter Height - Laser-Cut ==== {{ facilities:fablab:fittings-custom:chest_draw_full_width_quarter_height_v3.png?600 |}} The Fusion360 file and 3D model is viewable here [[https://a360.co/2DaWUG2]]. The individual faces as DXFs are: * {{ facilities:fablab:fittings-custom:full_width_draw_front.dxf |}} * {{ facilities:fablab:fittings-custom:full_width_draw_back.dxf |}} * {{ facilities:fablab:fittings-custom:full_width_draw_sides_x2.dxf |}} * {{ facilities:fablab:fittings-custom:full_width_draw_divider_x2.dxf |}} * {{ facilities:fablab:fittings-custom:full_width_draw_bot.dxf |}} * {{ facilities:fablab:fittings-custom:full_width_chest_sides_x2.dxf |}} * {{ facilities:fablab:fittings-custom:full_width_chest_top_bot_x2.dxf |}} * {{ facilities:fablab:fittings-custom:full_width_chest_back.dxf |}} Layout for cutting. **Two sheets** each a full sheet dimension 726mm x 432mm for Rayjet. *{{ facilities:fablab:fittings-custom:full_width_sheet_1.cdr |}} *{{ facilities:fablab:fittings-custom:full_width_sheet_2.cdr |}} Rayjet Settings are: * 50% power * 4% speed Export for other formats: *{{ facilities:fablab:fittings-custom:full_width_sheet_1.pdf |}} *{{ facilities:fablab:fittings-custom:full_width_sheet_2.pdf |}} *{{ facilities:fablab:fittings-custom:full_width_sheet_1.dxf |}} *{{ facilities:fablab:fittings-custom:full_width_sheet_2.dxf |}} ==== Half Width/Half Height - Laser-Cut ==== {{ facilities:fablab:fittings-custom:halfwhalfh.png?600 |}} The individual faces as DXFs are: * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_chest_back.dxf |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_chest_sides_x2.dxf |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_chest_top_bot_x2.dxf |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_draw_back.dxf |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_draw_bottom.dxf |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_draw_divider.dxf |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_draw_front.dxf |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgt_draw_sides_x2.dxf |}} Layout for cutting. **Three sheets** each a full sheet dimension 726mm x 432mm for Rayjet. * {{ facilities:fablab:fittings-custom:halfwthhalfhgft_drawfontdiv.cdr |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgft_drawer.cdr |}} * {{ facilities:fablab:fittings-custom:halfwthhalfhgft_chest.cdr |}} =====Page Credits===== ~~AUTHORS~~